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3-PLY SHUTTERING BOARD

3-Ply Shuttering Board (also known as 3-layer formwork panel or triply shuttering plywood) is a high-performance, engineered wood product exclusively designed for concrete formwork applications in modern construction. It is constructed by bonding three solid wood layers or veneers under high temperature and pressure, forming a rigid, stable panel that serves as a temporary mold to contain and shape wet concrete until it cures.

Core Structure & Materials

  • Layer Composition: Consists of three cross-laminated layers (outer face veneers + inner core). The grain direction of the outer layers is typically perpendicular to the inner core layer, which maximizes structural strength and minimizes warping.

  • Raw Materials: Commonly manufactured from softwood species such as Spruce, Fir, Pine, or Radiata Pine, chosen for their good strength-to-weight ratio and flexibility.

  • Adhesive: Bonded with WBP (Water Boil Proof) MUF (Melamine-Urea-Formaldehyde) glue or E1 grade eco-friendly adhesive, ensuring exceptional water resistance and structural integrity under wet conditions.

  • Surface Treatment: Both faces are sand-smooth and coated with a yellow, durable melamine resin film (phenolic resin), which provides a waterproof barrier, easy concrete release, and a smooth finish to the cured concrete surface.

  • Edge Sealing: Panel edges are sealed with yellow waterproof paint to prevent moisture penetration and edge damage during handling and reuse.

  • Parameter Standard Details
    Thickness Primarily 21mm (3×7mm) or 27mm (3×9mm)
    Standard Sizes 500mm (Width) × 2000mm, 2500mm, 3000mm (Length)
    Moisture Content Controlled at 10%–13% for dimensional stability
    Surface Double-sided, sanded, yellow melamine coated

Primary Features & Advantages

    High Structural Strength & Rigidity: Possesses excellent bending strength and stiffness to withstand the heavy hydrostatic pressure of wet concrete without bending, cracking, or deforming.

    Exceptional Dimensional Stability: The cross-laminated structure drastically reduces swelling, shrinkage, and warping, even in fluctuating humidity.

    Superior Water & Weather Resistance: The resin-coated surface and waterproof glue protect the board from water damage, fungal decay, and termites.

    Smooth Concrete Finish: The glossy, non-porous surface ensures easy demolding and leaves a smooth, clean texture on the concrete.

    Reusability & Cost-Efficiency: Durable construction allows for up to 30–40 reuses on construction sites, significantly lowering project costs compared to single-use materials.

    Lightweight & Workable: Lighter than steel formwork, easy to transport, handle, cut, and install, improving labor efficiency.

    Eco-Friendly: Made from renewable wood resources and highly recyclable.

Main Applications

  • Concrete Formwork: The primary use is for walls, columns, slabs, beams, and other reinforced concrete structures in residential, commercial, and infrastructure projects.

  • Alternative to Film-Faced Plywood: Widely used as a reliable and cost-effective substitute for traditional film-faced plywood in general construction.


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